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Prevent Profit Loss:
5 Ways Concrete Producers Lose Money
As more infrastructure projects are rolled out due to the U.S. Infrastructure Investment and Jobs Act, ready mixed concrete producers are poised for an exciting yet challenging period. Despite the optimistic prospect of a $235 billion market in North America by 2028, producers are grappling with tight margins, escalating quality and service liability, and a market that often fails to adequately price risk and project difficulty.
C60 asked our customers about the biggest challenges they face every day. Here are their top five common issues that could erode profitability—and how to overcome them.
Reason 1: Pricing
Many ready mixed producers base their pricing on volume rather than efficiency. Yet not all customers are the same—and costs related to delivery, risk, liability, sales and
customer management are often not adequately factored into prices. The volume-based bidding approach exposes producers to unprofitable clients, impacting overall profitability. Efficient pricing should take into account the unique needs and risks each client presents. To do this, implement tools to track service costs for individual customers and market segments.
Reason 2: Poor Truck Utilization
Logistics costs, particularly those related to fleet management, can significantly dent profits. For example, maintaining extra trucks for peak delivery times may not be cost-effective unless those peak times correspond with the most profitable clients. Over-dependence on surge trucks and low truck usage rates are common signs of poor truck utilization. Enhancing fleet tracking and management to optimize your assets can help reduce unnecessary costs.
Reason 3: Suboptimal Mix Designs and Recipes
A key area of potential profit leakage and liability lies in poor mix management. A lack of technical understanding on how to manage and improve concrete can lead to over-design and higher cement content than required, thereby increasing costs and environmental impact. Additionally, as the industry faces more stringent carbon regulations, producers must identify opportunities to lower emissions. Enhancing mix accuracy while reducing cement content is key to achieving environmental goals. Producers also need to optimize their material usage, especially cement, to cut costs.
Reason 4: Inconsistent Production Processes
Consistency is vital to ensuring accurate production of high-quality concrete. When there is limited visibility across value chains, inefficiencies within plants—i.e., batch panel settings, mechanical consistency and material waste—may go unnoticed. Implement an effective monitoring system that provides the necessary insights to your team so they can make informed decisions to improve production processes and minimize costly errors.
Reason 5: Unfavorable Contracts
Some contracts and purchase orders can be onerous, with terms that place unnecessary liability on the supplier, locking producers into high-cost, high-risk jobs. Ensure adequate controls are in place to identify, negotiate and mitigate unfavorable terms and avoid unprofitable jobs.
Follow the Data
Overcoming the common challenges that producers face requires a data-driven approach. Using cloud-based systems and technology tools, producers can tap into real-time data from telematics, sensors, batching panels and more to uncover the metrics necessary to make informed and timely decisions. These concrete technology tools help achieve a 360-degreee view of operations, leading to more efficiency and profitability.
In the end, the path to profitability is within reach. By focusing on data-driven decision-making, efficient pricing, optimized logistics and better contract negotiation, producers can navigate the challenges and build a more profitable future. To learn more, read C60’s White Paper, The roaring 20s: A mix of opportunities and risks for RMC producers.
At C60, we offer a solution to these challenges and more. The C60 Opportunity Platform provides a holistic understanding of a company's operations, presenting actionable insights for decision-making. With our software, producers can identify opportunities in dollar terms and make data-driven decisions. Contact us today! Email sales@c60.ai or call +1 (312) 404-3438.