Calcestruzzi Case Study
Meet Calcestruzzi
With 170 employees and processing about 2,500,000 cubic meters of concrete per year in 115 plants, Calcestruzzi is a leading RMC producer in Italy.
The Challenge
With so much concrete production and plants, they struggled to maintain a consistent batching accuracy of greater than 80%. Their batching accuracy would fluctuate monthly, and the company was constantly dealing with leakage as a result. Batching outliers would often take over a month to be identified and fixed.
The Solution
Calcestruzzi didn’t have the time or resources to isolate the numerical data needed and act on the insights it provided. By implementing C60, real-time data presented in a real-time, easy-to-understand format allowed operators to act on batching inaccuracies immediately.
C60 achieved this by:
- Preparing and consolidating data streams
- Cleaning the data and field mapping
- Visualizing the data through user-friendly dashboards
- Providing training to Calcestruzzi’s team to use analytical insights in daily work
The Results
- Immediate 50% drop in batching outliers, saving an average of $10,000 per month
- Increased RMC product consistency, resulting in improved customer satisfaction
- No need to hire additional professionals to view and interpret data